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This new design is superior in several ways:
- The hopper and entire construction is cylindrical, creating more even feed and flow, less thermal stress, simpler construction, more reliable seals.
- A small fraction of the generated gas is burned in a concentric combustion shell, which feeds heat to the incoming air and fuel in the hopper, augmenting the calorific value of the produced gas without diluting it with exhaust, thereby requiring less air for more gasification of a higher quality gas.
- Highly preheated gasification air is introduced to the preheated fuel through large openings between conical slats that create the desired steady-state fuel feed without disruption of the simmering coal bed.
- Any fuel that will fit in the hopper and produce a combustable gas can be gasified ~ logs, chips from the tree trimmers, bark, sawdust, corn cobs, leaves, wood-, straw-, municipal solid waste-pellets, green and wet biomass (up to 2/3 water), household and farm waste, etc.
- A conical grate at the base rotates to dump ashes and break up any bridging.
- Ideally, a microprocessor controller monitors temperature, gas quality, changing conditions at the grate base of fuel column, air preheating, etc. to optimize gas generation quality and quantity, dramatically reduce thermal shocking & metal deterioration, and can also be adjusted to create maximum biochar production instead of CO + H2 if desired.
These drawings only show the basic concepts, leaving details such as interpenetrating gas and air ducting, lid, seals, dampers, etc. up to the innovation and skills of the fabricator. Initial prototypes may most easily be built of 1/8” 304 stainless interior (cheapest high chromium), including the combustion shell, shown in the drawings as ceramic. Many variations and degree of refinement are possible, beginning with a simple insulated inner shell and grate/air-intake/ash cone configuration. Adding an air-preheating/cas-cooling shell will substantially improve performance. There will be areas of thermal deterioration and other preliminary details to be refined down the road, but I hope this gets the show on the road!
This is no longer a patentable design, as I hereby release it to the public domain, in the hopes that others will implement these new design features and do the R&D work necessary to bring biomass gasification to a new level of practicality, offering a greater contribution to decentralized alternative energy technologies.
If you get inspired to build a gasifier incorporating some of these new features, please share your experience and photos with me. I am available for consulting and further design work.
- I am currently working with a small company to commercialize a variation of this gasifier ~ if you wish to be informed when it is on the market, send me an email, stating your application, fuel, and heat needs.
.Warm regards,
Larry Dobson lad@fundamentalform.com 360-579-1763 7118 Fiske Rd Clinton, WA 98236
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